Case Study

Liberty Plastics Increases Turns 8,000% for Large Food Manufacturer

Project Overview

Your production materials shouldn’t cause disruptions to the manufacturing process—that’s just counterintuitive. When a multi-national food manufacturer’s paper boxes caused jams and shutdowns during production, Liberty Plastics, Inc. stepped in and offered a more durable, reusable, corrugated paper box solution—one that could withstand the moisture-rich factory envi-ronment. We created a custom solution that would streamline the production process and deliver measurable savings long-term. 



Liberty Plastics needed to find a solution that could withstand 50 turns and deliver measurable business growth over time.  Boxes needed to: 

  • Store flat and quickly pop into shape
  • Withstand wet environments
  • Withstand automated machines
  • Withstand 50 cycle turns
  • Come in a recycleable material



We achieved 80+ turns with our reusable packaging solution, which comes without glues or staples. The HDPE corrugated material offered the right durability, strength, rigidity, and moisture resistance to see on-time production and cost savings over time.

  • Achieved over 80 turns.
  • Interior arm and bottom tray design.
  • Chart printed on side to measure turns.
  • HDPE corrugated to withstand moisture.
  • Collapsable design lies flat.


Services Provided

  • In-house custom design capabilities
  • HDPE corrugated material
  • Die-cut & scoring
  • Printing


Download Case Study    


Let us design your solution

From design to fabrication, Liberty Plastics provides all-inclusive services to our customers, distributors and partners to create your finished product. Our custom solutions process ensures that our design and fabrication teams create and develop the quality corrugated plastic custom solution you desire.