Corrugated HDPE plastic has become the go-to material for a wide range of industries, thanks to its versatility and nearly limitless applications.
Topping the list of advantages, HDPE offers a more durable, longer-lasting alternative to other plastics and lightweight materials. It’s easily cleaned and can be used and reused many times over, making corrugated HDPE not only a practical choice but one that is also cost-effective and sustainable.
However, before you stock your inventory with this rugged material of many uses, you’ll have to get a bit granular. HDPE is available in both sheets and heavy-duty rolls, in varying levels of rigidity and durability to meet different needs.
At Liberty Plastics, our corrugated plastic is available in three main product lines:
- Wave-CoreTM Standard: For everyday use
- Wave-CoreTM Flex: Durable wraps and roll-ups
- Wave-CoreTM Ultra: For jobs that call for exceptional protection
Why Corrugated Plastic is Ideal for Industrial Applications
Heavy-duty applications demand heavy duty materials — and HDPE corrugated plastic delivers. Its versatility makes it an excellent choice for a range of industrial uses, including material handling, printing, manufacturing and logistics.
Rugged Construction: Thanks to its dense molecular structure, HDPE offers superior impact resistance compared to other corrugated plastics. Whether it's withstanding machine interfaces or rough handling, HDPE corrugated plastic saves both time and money through its durability.
Sustainable Solution: Corrugated plastic also stands out for its sustainability. Its durability means less frequent replacement, reducing overall material usage. And when it reaches the end of its life, HDPE is 100% recyclable. By using less and recycling more, HDPE supports your company’s ESG goals while minimizing environmental impact.
Industrial use cases:
- Materials handling bins made from Wave-Core Standard boosted turns and throughput for a food manufacturer.
- Protective liners of storage cylinders made from Wave-Core Flex extend the life of print press rollers.
Corrugated Plastic for Agriculture: A Grower’s Ally against the Weather
Corrugated plastic is a trusted ally for farmers and agriculture producers, providing dependable protection against the elements wherever it's needed.
Corrugated Plastic for Construction
Corrugated plastic is the ultimate multi-purpose material for any construction site. Whether sourced as custom sheeting or for specific applications, HDPE plastic in sheet and wrap form offers protective coverage and containment.
Protect and promote: HDPE corrugated plastic offers nearly endless customization options for the worksite. Flexible rolls and sheets provide effective temporary protection for flooring and raw materials. Rigid panels create chemical-resistant wall barriers.. Its printable surface makes it an excellent choice for signage, helping you promote your business and project to passersby.
Weatherproof functionality: Construction sites run on tight schedules, and HDPE corrugated plastic is tough enough to keep your project on track. Its durability outlasts plywood, tarps and other protective materials. With superior impact resistance, it deflects cracks and breaks, even when dropped and struck, ensuring long-lasting performance.
Use case for construction:
- Wave-Core Standard extends the life of lumber materials, especially during long-term outdoor storage.
Corrugated Plastic for Resilient, Reusable Packaging Materials
Tough yet lightweight, HDPE corrugated plastic is the ideal choice for reusable packaging. Known for its use in USPS mail totes, it also excels in various other applications, including protective wraps, inserts and display trays.
Protective advantage: HDPE’s strength makes it a standout packaging material. It can handle heavy loads without breaking and is reusable, delivering a high return on your initial investment. Rigid sheets can be die-cut to fit the exact footprint of your load, while flexible sheeting offers a weather-resistant wrap for spools and bulk shipments. It's a versatile, durable solution for modern packaging needs.
Packaging use cases:
- This specialty wrap crafted from Wave-Core Flex protects spools of specialty film from damage during international shipping.
- Stackable, protective packaging crates made from Wave-Core Ultra reduced damage of masonry stone during shipping.
- Tough, lightweight pallet sheets from Wave-Core Ultra created a durable, but efficient bulk pack for a label maker.
How to Choose the Right Corrugated Plastic for Your Needs
Now that you know the many possible uses of HDPE corrugated plastic, use the following guide to match the best product for your industry application.
Key Factors to Consider:
Durability: Assess the typical conditions of your application. If the material will face rough handling, frequent drops or heavy loads, select a more durable grade of plastic to ensure long-lasting performance.Thickness: HDPE corrugated plastic allows for high-density grades to be added without increasing bulk or altering the fit. This makes it ideal for applications requiring robust yet thin materials for ease of use and storage.
Flexibility: Lower-density HDPE grades provide exceptional flexibility, making them suitable for wrapping bulk raw materials or spools.
Weather resistance: Perfect for outdoor use, HDPE corrugated plastic offers superior protection against moisture, frost, wind and dust, ensuring your materials remain safe in any conditions.
Product recommendations
Wave-CoreTM by Liberty Plastics simplifies your selection with three versatile product lines, all customizable to suit your needs:
- Wave-CoreTM Standard: Your go-to material for everyday use, this rugged and reusable alternative to corrugated cardboard and traditional corrugated plastic is ideal for general applications.
- Industry Applications: Reusable tote bins for agriculture and packaging
- Wave-CoreTM Flex: This grade is designed to flex and roll, providing a resilient protective wrap or covering.
- Industry Applications: Protective rolls and wraps for agriculture, construction, and packaging
- Wave-CoreTM Ultra: The toughest option in the Wave-Core line, this product uses premium-grade HDPE for enhanced durability in the most demanding tasks.
- Industry Applications: Protective shields and barriers for packaging, agriculture and construction.
Let us design your next solution
As the leader in corrugated plastic, Wave-Core has the product line to cover your bases. From wraps to durable rigid boards, our range of solutions provides functional, lightweight protection for a range of hands-on industries. Whether you need bulk sheets or a fully fabricated product, contact an expert at Liberty Plastics to get the discussion started.